How Bottle Decoration Impacts Sustainability
Sustainability in luxury packaging is no longer optional. It is a business requirement. Brands across perfumery, spirits and wine now evaluate every production step for environmental impact. Bottle decoration is one area where meaningful gains are possible.
The Hidden Cost of Traditional Decoration
Conventional methods such as screen printing, organic coating and hot stamping rely on solvents, heavy metals and energy-intensive curing. Multi-colour designs may require several passes, each adding material waste and CO₂ output. For premium perfume bottles and flacons, complex decorations multiply this footprint further.
Digital Sublimation: A Lower-Impact Path
Digital sublimation transfers ink from a printed carrier film onto glass using heat and vacuum pressure. The process eliminates wet chemistry entirely. There are no solvents, no wash water and no heavy-metal inks. At ATIU, our proprietary sublimation methodology — recognised with a Pentawards Gold 2025 for Sustainability — achieves full 360-degree decoration in a single pass.
Because glass is infinitely recyclable and sublimation inks become part of the surface, the decorated bottle remains fully compatible with glass recycling streams. This matters for brands working with glassmakers such as Saverglass, Verescence and Bormioli Luigi, where recyclability is a design constraint from day one.
Measuring Real Impact
ATIU has been zero-net CO₂ since 2023. Our two production plants in Verona, Italy run on renewable energy. ISO 9001 certification and EcoVadis Committed status provide third-party validation. For luxury groups like PUIG and LVMH, these credentials simplify compliance with Scope 3 reporting requirements.
What Brands Can Do Today
Start by auditing your current decoration supply chain. Ask suppliers for CO₂-per-unit data. Consider replacing multi-step analogue processes with single-pass digital sublimation. Even small changes — eliminating one coating layer, for example — can reduce the environmental footprint of every bottle that reaches the shelf.
Learn more about our sublimation technology or request a sample.